Generator Repair, Service & Rebuilding | AANCO Electric NYC
NYC's Trusted Generator Experts

Generator Repair & Service

Complete generator repair, rebuilding, maintenance, and rewinding services for commercial and industrial backup power systems. AANCO Electric keeps NYC's critical power infrastructure running with expert service and fast turnaround.

Up to 2 Megawatt Capacity
90-Day Warranty
24/7 Emergency Service
2MW
Rewinding Capacity
25+
Years Experience
24/7
Emergency Service
90
Day Warranty
Licensed & Insured Full Protection Guaranteed
Fast Turnaround Minimize Your Downtime
Free Estimates No Obligation Quotes
All Generator Types Diesel, Gas & More
2MW
Generator Rewinding
2,000HP
Motor Capacity
4,160V
High Voltage Service
2TON
Balancing Capacity

Generators We Service & Repair

From small portable units to large industrial standby systems, we repair, rebuild, and maintain all types of generators to keep your backup power ready when you need it most.

Diesel Generators

Complete service for commercial and industrial diesel generators from all major manufacturers.

  • Standby & prime power units
  • Alternator rewinding & repair
  • Voltage regulator service
  • Control panel troubleshooting

Natural Gas Generators

Expert service for natural gas and propane-powered generators for residential and commercial use.

  • Home standby systems
  • Commercial backup power
  • Transfer switch service
  • Ignition system repair

Industrial Generators

Heavy-duty service for large industrial generators powering critical infrastructure and manufacturing.

  • Up to 2 megawatt capacity
  • Medium voltage service
  • Paralleling system repair
  • Load bank testing

Portable Generators

Repair and maintenance for portable and towable generators used on job sites and events.

  • Construction site units
  • Event power systems
  • Inverter generators
  • Rental fleet maintenance

Marine Generators

Specialized service for marine generators and shipboard power systems in harsh environments.

  • Vessel power systems
  • Corrosion damage repair
  • Waterproof insulation
  • Shore power connections

Synchronous Generators

Expert repair for synchronous alternators and brushless generators requiring precise electrical work.

  • Stator rewinding
  • Rotor/field rewinding
  • Exciter repair
  • AVR troubleshooting

Comprehensive Generator Repair

From emergency repairs to complete overhauls, our certified technicians deliver quality workmanship backed by decades of hands-on experience with all generator types and brands.

Generator Rewinding

Expert electrical end rewinding services for generators up to 2 megawatts. We restore stators, rotors, and exciters to like-new condition using premium materials and proven techniques.

  • Stator rewinding
  • Rotor/field rewinding
  • Armature rewinding
  • DC/AC exciter rewinding
  • Class H insulation

Electrical System Repair

Complete electrical system diagnostics and repair including voltage regulators, control panels, transfer switches, and all associated wiring and connections.

  • AVR troubleshooting
  • Control panel repair
  • Transfer switch service
  • Wiring & connections
  • Load testing

Mechanical Component Repair

Expert repair of all mechanical generator components including bearings, couplings, cooling systems, and housing. Our machine shop handles precision repairs in-house.

  • Bearing replacement
  • Shaft repair & machining
  • Coupling service
  • Cooling system repair
  • Housing & end bell repair

Dipping & Baking Services

Professional varnish dipping and controlled baking process to protect windings from moisture, contamination, and mechanical stress for extended insulation life.

  • VPI (Vacuum Pressure Impregnation)
  • Dip and bake process
  • Moisture protection
  • Enhanced insulation life
  • Thermal class upgrades

Testing & Diagnostics

Comprehensive testing and diagnostic services to identify issues, verify repairs, and ensure your generator meets performance specifications before returning to service.

  • Insulation resistance testing
  • Surge comparison testing
  • Hipot testing
  • Load bank testing
  • Vibration analysis

Dynamic Balancing

Precision dynamic balancing for generator rotors and rotating assemblies up to 2 tons. Reduce vibration, extend bearing life, and ensure smooth, quiet operation.

  • Up to 2-ton capacity
  • ISO G2.5 or better tolerance
  • Single & two-plane balancing
  • Detailed balance reports
  • Field balancing support

Generator Maintenance Programs

Keep your backup power ready with scheduled maintenance programs designed to prevent unexpected failures and ensure your generator starts when you need it most. Regular maintenance extends equipment life and reduces costly emergency repairs.

Scheduled Inspections Regular checkups catch problems early
Load Bank Testing Verify full-load performance
Detailed Documentation Complete service records & reports
Get Maintenance Quote

Load Bank Testing

Full load testing verifies your generator can handle its rated capacity when needed during an outage.

Fluid Services

Oil changes, coolant service, and fuel system maintenance to keep your engine running reliably.

Battery Testing

Starting battery testing, charging system inspection, and replacement to ensure reliable starts.

Cooling System

Radiator inspection, hose replacement, thermostat testing, and coolant analysis services.

Transfer Switch

Automatic transfer switch testing, contact inspection, and timing verification for seamless switchover.

Electrical Testing

Insulation resistance, voltage output, and frequency verification to ensure electrical integrity.

Safety Systems

Safety shutdown systems, alarms, and monitoring equipment testing and calibration.

Exercise Programs

Weekly/monthly exercise testing with or without load to keep components lubricated and ready.

Generator Rebuild Services

Comprehensive generator overhaul services to restore your equipment to peak performance and extend its operational lifespan for years of reliable backup power.

1

Complete Disassembly

Full generator disassembly with thorough inspection and documentation of all components, identifying wear and damage requiring attention.

  • Systematic disassembly
  • Component cataloging
  • Photo documentation
2

Stator Rewinding

Complete stator strip and rewind using premium copper wire and Class H insulation for maximum reliability and extended life.

  • Core testing & repair
  • New insulation system
  • VPI or dip & bake
3

Rotor Rebuild

Rotor inspection, rewinding if needed, and precision dynamic balancing to ensure smooth, vibration-free operation.

  • Field coil rewinding
  • Slip ring resurfacing
  • Dynamic balancing
4

Mechanical Renewal

Complete mechanical component replacement including bearings, seals, and any worn or damaged structural components.

  • New bearings
  • Seal replacement
  • Housing machining
5

Exciter Rebuild

Complete exciter system rebuild including rewinding, diode replacement, and voltage regulator service or replacement.

  • Exciter rewinding
  • Rotating rectifier
  • AVR service
6

Final Testing

Comprehensive testing including insulation resistance, hipot, no-load run, and full documentation before return to service.

  • Electrical testing
  • Performance verification
  • Complete documentation

Common Generator Issues

Experiencing generator problems? Our expert technicians diagnose and repair all types of generator failures quickly and efficiently to restore your backup power.

Generator Won't Start

Battery issues, starter motor failure, fuel problems, or control system faults preventing generator startup. We diagnose and fix all starting issues.

No Power Output

Generator runs but produces no voltage. Could be AVR failure, loss of residual magnetism, exciter problems, or winding failure.

Voltage Fluctuations

Unstable voltage output causing equipment problems. Often related to AVR issues, speed governor problems, or load imbalances.

Overheating

Generator running hot or shutting down on high temperature. Cooling system issues, overloading, or ventilation problems require immediate attention.

Excessive Vibration

Abnormal vibration indicating unbalanced rotating components, bearing wear, misalignment, or mechanical damage requiring repair.

Unusual Noises

Grinding, knocking, or whining sounds from the generator indicating bearing failure, loose components, or internal damage.

Transfer Switch Failure

Automatic transfer switch not engaging or transferring improperly, leaving your facility without backup power when needed.

Fuel System Problems

Fuel contamination, injector issues, or fuel pump failure causing poor performance or failure to run under load.

Battery Issues

Dead batteries, charging system failures, or weak starting preventing reliable generator operation when power fails.

Control Panel Faults

Controller malfunctions, sensor failures, or programming issues preventing proper generator operation and monitoring.

Generator Applications We Support

From critical healthcare facilities to commercial buildings, we service generators supporting diverse backup power applications throughout New York City.

Healthcare Facilities

Hospitals, clinics, and medical centers requiring uninterrupted power for life-safety systems

High-Rise Buildings

Commercial and residential towers requiring elevator, fire pump, and emergency lighting power

Data Centers

Mission-critical facilities requiring continuous power for servers and network equipment

Manufacturing

Industrial facilities requiring backup power to protect processes and prevent production losses

Commercial Buildings

Office buildings, retail spaces, and mixed-use properties with code-required backup power

Schools & Universities

Educational institutions requiring emergency power for safety and critical operations

Water & Wastewater

Pumping stations and treatment facilities requiring backup power to maintain operations

Telecommunications

Cell towers, switching centers, and network facilities requiring continuous uptime

Generator Brands We Service

Caterpillar Cummins Kohler Generac MTU Detroit Diesel Onan Katolight Olympian Multiquip Baldor Marathon Stamford Leroy-Somer MeccAlte SDMO

Trusted Across All Industries

From property management to critical infrastructure, we serve diverse industries throughout New York City and the tri-state area.

Healthcare

Property Management

Manufacturing

Data Centers

Telecommunications

Education

Government

Utilities

How Generator Service Works

From initial contact to final delivery, we make the generator service process simple and efficient.

1

Contact Us

Call or request a quote online. Describe your generator problem and we'll provide guidance.

2

Free Evaluation

Bring your generator to our Brooklyn facility. We'll diagnose the issue and provide a detailed quote.

3

Expert Repair

Our certified technicians complete repairs using quality parts and proven techniques.

4

Testing & QC

Every generator undergoes comprehensive testing to ensure it meets performance specifications.

5

Ready for Pickup

Pick up your generator when ready. All repairs backed by our comprehensive 90-day warranty.

Why Choose AANCO Electric

For over two decades, we've built our reputation on quality workmanship, fast turnaround, and exceptional customer service.

1

2MW Rewinding Capacity

Our facility handles generator rewinding up to 2 megawatts, allowing us to service even the largest commercial and industrial units in-house.

2

Full-Service Facility

Our Brooklyn facility includes a complete machine shop, motor repair shop, balancing equipment, and testing capabilities to handle any generator repair.

3

24/7 Emergency Service

When your backup power fails, you need help fast. Our emergency service team is available around the clock to get your generator running.

4

90-Day Warranty

Every repair is backed by our comprehensive 90-day warranty, giving you confidence in our workmanship and peace of mind for your operations.

24/7 Emergency Generator Service

Generator down? Don't wait. Call now for emergency repair service.

Frequently Asked Questions

Common questions about our generator repair, service, and maintenance programs.

What size generators can you service?

We service generators of all sizes, from small portable units to large industrial systems. Our facility can handle generator rewinding up to 2 megawatts and dynamic balancing for components up to 2 tons.

How long does a generator repair take?

Repair time depends on the issue. Simple electrical repairs may take 2-3 days, while complete rewinding or rebuilds can take 2-4 weeks. We provide accurate timelines after diagnosis and offer expedited service for emergencies.

Do you offer maintenance programs?

Yes, we offer comprehensive preventive maintenance programs customized to your generator type and usage. Regular maintenance helps prevent unexpected failures and keeps your backup power ready when needed.

Is it better to repair or replace my generator?

We provide honest assessments based on your generator's condition, age, and repair costs. Often, rewinding or rebuilding is more cost-effective than replacement, especially for quality equipment. We'll help you make the best decision.

What warranty do you offer?

All generator repairs are backed by our comprehensive 90-day warranty covering parts and labor. This gives you confidence in our workmanship and ensures your generator performs reliably.

How do I get my generator to your shop?

Bring your generator to our Brooklyn facility at 107 14th Street. We have loading facilities for heavy equipment. For questions about transporting large generators, give us a call and we can advise on the best approach.

Ready to Get Your Generator Fixed?

Contact us today for a free quote on your generator repair, rebuilding, or maintenance needs. Fast turnaround, competitive pricing, and quality you can trust.

Address

107 14th Street
Brooklyn, NY 11215

Hours

Mon-Fri: 8AM - 5PM
24/7 Emergency Service

90-Day Warranty on All Repairs

Every generator repair is backed by our comprehensive warranty, giving you confidence in our workmanship and peace of mind for your backup power systems.